üretim hatları TETRA PAK Tetra Therm Aseptic Visco A...

Tetra Pak Tetra Therm Aseptic Visco Line for pasteurisation / sterilization of concentrated beverage bases by a Tubular Heat Exchanger (THE) system. Capacity 2.600 up to 8.150 liter per hour. At the current plant the line is used for products up to 100 °C. The indirect heating temperature is up to a maximum of 135 °C. Holding time set at 0 / 5 / 10 seconds. CIP Cleanable., In the Tetra Therm Aseptic Visco system, heating and cooling will take place in Tetra Spiraflo MTC tubular heat exchangers. Modules with a narrow ring section are used for heating and cooling to ensure optimal heat transfer. The product is pre-heated in stages within the Spiraflo tubular heat exchangers. The Spiraflo tubular heat exchanger is equipped with a sliding O-ring system. This means that the product and the outer tubes are not welded together. This prevents stress corrosion cracking and minimizes maintenance costs., The Tetra system is pre-sterilized with hot water before production begins. Separation of product and media during start-up and shutdown of the system is done by a Brix measurement system. Once the system is ready for production, the product flows to the product pump, which pumps it through the pre-heating section to the first high-pressure non aseptic homogenizer. This unit then forces it through the heater, via the holding tube (0/5/10 seconds) and the pre-cooler, into the second aseptic homogenizer (± 60 °C). The homogenization temperature is automatically controlled in both cases. Since the capacity is flexible, adjustment to the required output is achieved via corresponding control loops using frequency converters in the respective units. The selected heating temperature is set by means of indirect heating via hot water circuits.The product is then cooled to the desired filling temperature using a cooling tower and /or glycol water., Line existing out of:, - Feed-Module mounted on a frame work with closed level tank (Tetra BTD-100, volume 100 liter), Feed lobe pump (Waukesha Cherry-Burrell U2, capacity: 9.000 ltr/h, pressure: ± 30 bar, motor: 30 kW), water pump (Grundfoss CR15) pneumatic valves, counter pressure valve, flowtransmitter, interconnecting piping and control panel with Siemens S7-200 PLC and Siemens Simatic Multi Panel 370 operation panel., - Conical feedtank (Ritter, year 2007, 1.000 liter, max 100 °C, with blade mixing agitator of 1,1 kW and manhole on top), - High pressure homogeniser, not aseptic, Tetra Pak Tetra Alex 30 Mk II, TAM30/350BAR, 2001, 2.600 - 8.150 ltr/h, 350 bar, 2-stages, motor 110 kW, 3 pistons, piston diameter 45 mm., - Skid with all Tubular Heat Exchangers for regeneration, pre-heating, heating, holding and cooling., - 4x Regeneration, MTC108/N-6 AISI 316L., - 4x Pre-heater, MTC108/N-6 AISI 316L., - 12x Heater, MTC108/N-6 AISI 316L., - 20x Holding tubes, 51.02.0 mm, 650 mm, AISI 316L, combination possible of 0 - 2 - 4 - 6 - 8 -10 - 12 - 14 - 16 - 18 or 20 tubes., - 8x Pre-coolers @ 26 °C, MTC108/N-6 AISI 316L., - 8x Coolers @ 1 °C, MTC108/N-6 AISI 316L., - 4x Low temperature cooler 01 @ max -5 °C, MTC108/N-6 AISI 316L., - 12x Low temperature cooler 02 @ max -5 °C, MTC108/N-6 AISI 316L., - 2x Pre-sterilisation-cooling section: MT108C/725C-6, PV, SMS., - High pressure homogeniser, aseptic, Tetra Pak Tetra Alex 30 Mk II, TAM30/350BAR, 2001, 2.600 - 8.150 ltr/h, 350 bar, 2-stages, motor 110 kW, 3 pistons, piston diameter 45 mm., - Skid for hotowater preparation with waterpump (Grundfoss CRN64-4), steam / water control valves (Samson), 2x centrifugal pumps (Alfa Laval LKH25-190 SS / 7,5 kW and Alfa Laval LKH / 4 kW), braised plate heated exchanger, pneumatic valves, flowmeter (Krohne) and interconnecting piping., - Valve cluster., - Cooling water leveltank., - Alfa Laval LKH-10/140 SSS 2,2 kW, year 2001., - Several dismantled piping., - Small flow plate., - Free standing control panel with main switch, frequency converters (Yaskawa) and motor groups., Copy PLC program available., Type of Machine: Indirect UHT Line, Capacity: 2.600 up to 8.150 liter per hour, Temperature Range: ± 11 °C - regeneration - ± 60 °C ± 100 / ± 135 °C - ± 60 °C - ± 30 °C, Holding tube: 0 / 5 / 10 seconds, Drawing: F-99-0140, Dimensions: ± 12,00 x 8,70 x 3,6 mtr
seller offer No. resale 1473